Ceralu AL2O3

Ceramic foam filter

Ceralu® Al2O3 ceramic foam filters have been successfully used for more than three decades in DC casting as well as continuous casting of aluminium alloys to filter and clean the molten metal. They are available in two special variants. When selecting the filter, you should consider the flow rate of the metal, the total cast tonnage per filter, the cleanliness of the metal fed to the filter, the preheating of the filter, the filter’s chemical composition, as well as the filter’s porosity.

Ceralu® Al2O3 Keyfacts

Our Ceralu® Al2O3 ceramic foam filters are manufactured by way of a certified, quality-tested procedure.

Special Advantages

  • Excellent chemical resistance: Our filters have excellent chemical resistance to alloying elements and foundry chemicals
  • Common sizes: The filters are available in all conventional standard dimensions and porosities
  • Custom sizes: The filters are also available in special dimensions and shapes upon request
  • Suitable for all alloy types: The filters can be used for all types of alloys
  • Gasket: The gasket is applied all around the edge of the filter. It prevents the contact between the filter and filter seat and ensures that no metal can bypass the filter. We offer two different types of gasket:
    • Expandable gasket
    • Fibre gasket

Have we sparked your interest? Arrange a free consultation with our experts.

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Characteristics

Drache products are suitable for multiple purposes and have outstanding properties, e.g., an excellent chemical resistance. All filters are available in different sizes and porosities. All filters are available in different porosities.

Uncomplicated handling

Filter is ready to be used

Highly resistant

to all aluminium alloys including those with high magnesium content and aerospace alloys

Strong and stable

Mechanically strong at room and application temperature.

Filter sizes

All filters are available in the sizes ranging from 9“ to 26“

Available sizes
9"
12"
15"
17"
20"
23"
26"
D17"
D20"
D23"

Gaskets

The Ceralu AL2O3 filters are available with two different types of gaskets– expandable and fibre gasket.

AL2O3 – expandable gasket

AL2O3 – fibre gasket

Do you need a customized filter?

We will be happy to provide consultation for your demand for a customized filter size.

Feel free to contact us at any time!

Flow rates

All values are nominal values in kg/min. The actual flow rate may vary within a certain range.

Filter17"20"23"26"
PPI 30 F30293438584789
PPI 40 F40219334480695
PPI 50 F50168250334448
PPI 60 F60134200268360

Total capacity

All values are nominal values in ton.

Filter17"20"23"26"
PPI 30 F3043,965,687,6118,3
PPI 40 F4032,850,172,0104,3
PPI 50 F5025,137,550,167,1
PPI 60 F6020,130,040,154,0

Variations

Ceralu® HF Filter

The Ceralu® HF filter is particularly suitable for very high metal flow rates, which are difficult to achieve or even cannot be achieved with a common ceramic foam filter.

Ceralu® AL203-Duplex-Filter

The Ceralu® duplex filter combines two different porosities: the coarser porosity is on the upper side and the finer porosity is on the bottom side.

More aluminium DC casting products

Find out more about our wide product range. In addition to the Ceralu® Al203 ceramic foam filter, our product range for aluminium DC applications also includes DBN boron nitride coating, DFS refractory parts and DKS calcium silicate components. Furthermore, we provide a wide range of services.
In addition to these products, we produce fully engineered systems for casthouses such as filter boxes, launder systems, preheating systems, and also offer relining services for degassers and deep bed filters.
Our products can be customized to suit your specific needs.

CONTACT

If you need help or have a question regarding filters, system construction,
another product or even a custom solution, please fill out the contact form below.

How can we help you?

  • I have a question about filters
  • I have a question about system engineering
  • I need a custom solution
  • I have another question
  • I have a question about the Drache Flow Heater
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